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Egcobox® Balcony Connector for Precast Elements: Solutions for Every Construction Task

The Egcobox® thermal break balcony connector offers an extensive portfolio of purpose-designed connection solutions for semi-precast and fully precast concrete elements.

In precast construction, production, transportation and installation are closely interconnected. Protruding reinforcement bars can considerably complicate the transportation, storage and installation of precast elements. To meet these requirements, the Egcobox® balcony connector is available in various precast variants specifically developed to suit the processes of precast construction.

Solutions for Semi-Precast Elements

Various Egcobox® variants are available for semi-precast elements. While the standard Egcobox® version results in long projecting reinforcement bars, the FE variant completely eliminates protruding built-in components through subsequent installation.

The F and FO variants integrate the connection partially in the precast plant, significantly reducing the length of protruding reinforcement bars – in the case of the FO variant, they eliminate them completely. This considerably simplifies transportation and installation. In addition, fibre concrete permanent edge formwork provide a clean finish to the concrete elements.

Egcobox®  semi-precast elements (complete element), Type FE
Egcobox® semi-precast elements (complete element), Type FE
Egcobox® semi-precast elements (two-part version), Type F
Egcobox® semi-precast elements (two-part version), Type F
Egcobox® semi-precast elements (reduced dimensions), Type FO
Egcobox® semi-precast elements (reduced dimensions), Type FO

Optimised Connections for Fully Precast Elements

For fully precast elements, transport dimensions and ease of installation also play a central role. Here too, protruding reinforcement can be reduced by using shortened or bent reinforcement bars. The Egcobox® with the MAX FRANK Coupler threaded connection offers a particularly efficient solution. In this solution, only short threaded bars project from the precast element. The connecting reinforcement is installed and screwed into place only on the construction site. This keeps the transport dimensions compact without compromising load-bearing capacity.

Connecting Fully Precast Elements

For projects in which balcony and floor slab elements are constructed as fully precast elements, a special connection solution is available.
Using the so-called Boxout variant (with the Stremaform® formwork element), precisely fitting recesses can be created in the slabs, allowing reinforcement bar lapping to be realised during final installation. The geometry, bar diameter and bar spacing are matched to the connection situation. Load transfer is achieved by casting in-situ concrete into the compression joint and the recess at any chosen stage of construction.

Egcobox® fully precast elements with Stremaform®, Type Boxout
Egcobox® fully precast elements with Stremaform®, Type Boxout

Expert Interview with Dr. Enrico Tartsch:

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With its wide range of connection variants, the Egcobox® thermal break balcony connector enables economical and reliable balcony connections for both semi-precast and fully precast elements. In addition to structural performance, the focus is on transport dimensions, ease of installation and practical applicability.

Technical Support

+49 9427 189-320
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Contact Contact

+49(0) 9427 189-0

Max Frank GmbH & Co. KG
Mitterweg 1
94339 Leiblfing
Germany

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